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 Post subject: Yes! Another Sprocket question
PostPosted: Fri Jan 20, 2012 12:03 am 
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Joined: Tue Jan 10, 2012 3:21 pm
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Location: Stouffville, Ontario, Canada
Well i tried to search with not much result!
I just ordered a 16t front sprocket. Im sure i can change it out. But thought i seen a thread on here a few years back with a great tutorial with pics. Can anyone link me to that thread? thanx in advance for any help.

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Fri Jan 20, 2012 12:15 am 
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Found a LINK! here it is if anyone else is interested!
http://www.twtex.com/forums/showpost.ph ... stcount=19

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Fri Jan 20, 2012 1:25 pm 
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Location: Pennsylvania, USA
Couple things.

Make sure to mark the shift linkage with a Sharpie prior to pulling the rod off the splined shaft, so you know what position it was in when reassembling.

Use thread locker when reinstalling the sprocket nut.

Engaging and clamping the clutch lever is not necessary. It only makes reinstalling the slave cyclinder harder. Just be sure not to touch the clutch lever while everything is disassemebled so you don't eject the piston from the slave.

Pull the clutch rod, it just slides out, so you can clean it and grease the ends.


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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Sat Jan 21, 2012 12:36 am 
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thanx for the heads up bikehigh!! Also, what is the torque specs for the sprocket nut ?

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Sat Jan 21, 2012 3:43 pm 
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Sprocket nut torque is 83 lb-ft.
Speed wensor rotor bolt is 18 lb-ft.
Rear axle nut is 72.5 lb-ft.

No torque specs for the rest. Be very carefull with the sprocket cover bolts. They are notoriously easy to strip. Do not overtighten.


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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Sat Jan 21, 2012 4:57 pm 
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Bikehigh wrote:
Sprocket nut torque is 83 lb-ft.
Speed wensor rotor bolt is 18 lb-ft.
Rear axle nut is 72.5 lb-ft.

No torque specs for the rest. Be very carefull with the sprocket cover bolts. They are notoriously easy to strip. Do not overtighten.


Thanx so much for the help dude! Waiting for the sprocket in the mail.

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Tue Jan 24, 2012 2:14 am 
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the 16T is going to make it nice.

I have a 16T on mine. it's lovely.


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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Tue Jan 24, 2012 9:20 pm 
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Yes I love the bigger front sprocket on mine too. The nut holding mine on was seriously wrenched on there though, took a torch and a 2ft beaker bar to snap that sucker free! I didn't bother with the thread locker when installing the new sprocket though, the bolt will keep itself tight without any extra gunk. It's always good practice to reapply threadlocker though and it'll give you peace of mind. All in all it's a simple process and for $10 a larger sprocket is arguably the best bang for your buck on these bikes.

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'08 Black GSX650F - 6100 miles
MRA Vario Touring Screen, Renthal handlebars, HID low beam, 16t sprocket, 12v accessory plug.

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Tue Jan 24, 2012 9:46 pm 
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I used a cheapo 1/2" impact wrench from Walmart. I have a small 2 gal. pancake tank compressor, worked fine, less headache than the breaker bar. For $100 total for the compressor and wrench it was worth it for making the job so easy. I'd also mark where your rear wheel was. Technically the bigger sprocket should bring it in from the prior marks, but the amount is small, and marking it will give you a ball park of where to be when adjusting the chain tension.


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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Fri Feb 03, 2012 8:58 pm 
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ok...im right in the middle of the job. i have the ols sprocket off and notice that there is a rubber gasket like ring on both sides of the old sprocket. the new has no rubber!! Did i buy the wrong sprocket? or is it ok? do i have to remove the rubber(not sure it comes off) gasket and put it on the new one?? Help!

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Fri Feb 03, 2012 9:47 pm 
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well i went ahead with the install anyway as i looked at the pics in the link and that guys sprocket looks the same as mine!
everything went good. Still winter here so will have to wait to see how she rides.

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Fri Feb 03, 2012 11:13 pm 
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Location: Kennesaw, GA
Your fine, none of the aftermaket sprockets have the rubber coating. I have 17,000 miles on my Sunstar 16T sprocket with no problems.

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Fri Feb 03, 2012 11:46 pm 
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Sweet! Thanx higgy

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 Post subject: Re: Yes! Another Sprocket question
PostPosted: Thu Mar 08, 2012 7:25 am 
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This put me over the edge, particularly the excellent pictorial link. Now to find the 16T that I've had sitting around for a year, lol.


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